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December 22, 2016

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Flaking fad? Japan opens bonito plant in France

THEY came all the way from Japan to France with a crazy idea: Establishing a factory for authentic dried bonito flakes, a key ingredient in Japanese cuisine that is very rare in Europe.

Dried bonito fish, also known as katsuobushi, has a distinct umami flavor and is the main ingredient in dashi, a traditional stock which forms the basis of much of Japanese cuisine.

Considered essential for Japanese cooking, European chefs have been largely unable to find authentic bonito as it cannot be exported from Japan to Europe.

But now all that is set to change with Japanese cooperative Makurazaki opening its own production facility in Brittany, northwestern France, from which it hopes to supply connoisseurs across the continent.

“It was crucial to be passionate about this product and the aim of this project for it to see the light of day,” said Gwenael Perhirin, director of Makurazaki France.

Makurazaki, which takes its name from a city in southern Japan that is famous for its katsuobushi industry, represents eight manufacturers of bonito flakes and other products derived from fish of the tuna family, a packaging company and a fishing cooperative.

Although bonito flakes can be found in specialised shops across the European Union, mostly coming from China, Korea or Vietnam, they can cost up to US$140 per kilogramme.

“It is not at all the same product (as the Japanese original) in terms of taste and smell,” says Perhirin, sitting in the factory’s rest area, slippers on his feet as Japanese tradition dictates.

With the United Nations’ cultural body UNESCO recognizing Japanese cuisine as part of the country’s intangible cultural heritage, Makurazaki is hoping to make good on the growing wave of interest in Japan’s culinary know-how.

Located in the seaside town of Concarneau, at the northern end of France’s Atlantic coast, the factory, which covers an area of 800 square metres, was opened in early September.

Despite the fanfare, it is not the first katsuobushi production facility in Europe — another factory was set up last year in Vigo, a city on Spain’s northwestern Atlantic coast.

Makurazaki has ploughed two million euros into the Concarneau plant after signing a deal with French tuna firm CFTO (Compagnie Francaise du Thon Oceanique) which is also based in Brittany.

Under the deal, CFTO will supply Makurazaki France with between three and six tonnes of bonito, also known as skipjack tuna, per week.

For now, the plant can turn a tonne of fish into 200 kilogrammes of katsuobushi, but the management is hoping to see volumes increase in the coming years.

Makurazaki is hoping to initially supply high-end Japanese restaurants before trying to introduce the product to French chefs, and eventually extending its reach into other European countries.




 

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